Working Position Mobile Vehicle Safety Test Line Mobile Vehicle Test Station
1. Project Scope
The project consists of providing the DOTr/LTO, and/or Private Proponents with a Mobile Vehicle Inspection Facility (MVIF) for Heavy-Duty Vehicle testing which is truck-mounted and can be deployed anywhere in the country to conduct automated vehicle and is complete with support components for visual inspection, data storage and data transmittal to LTO main data centre.
The testing equipment inclusive in the proposal for the MVIF for HDV are the following:
Ability to allow both MVIF operator and LTO / DOTr to access the applications thru proprietary Apps and/or monitor the facility thru a website via video streaming of actual inspection and testing via plate number search in operator website.
The ability for clients to book/cancel an appointment and pay online.
Ability to interface data with the existing LTO / DOTr main data center and;
Ability to incorporate into the inspection process almost 100% no human intervention operation to ensure tamper-proof data collection, transmittal, and storage.
3. Deliverable
tailor-fit the inspection process and solutions to almost 100% no-human intervention and inspection accuracy and to disallow any IT weaknesses that will allow the facility operators and other external interested entities to tamper the process and programs allowing tampering of results to the detriment of the facility to affect data integrity as required by the authorities.
4. Specific Exclusions from Scope
Motorcycle Inspection Facility- a separate mobile motorcycle test lane is available.
5. Implementation Plan
Upon acceptance of our proposal, we expect within 30 days to deploy at least 5 units of MVIF ramping up to 10 units every 15 days thereafter. Meaning, we can deliver and operationalize 15 MVIF in 45 days upon acceptance of our proposal and another 10 units every 15 days until all orders are delivered.
6. High-Level Timeline/Schedule
The project is expected to be completed within 6 months upon approval of our proposal.
Sideslip tester:
Item
Unit
Parameters
Max. axle load
Kg
10000
Plate dimension
mm
-10—+10
Plate force
(moving 0.1mm)
N
≤50
Plate force
(moving 3mm)
N
≤80
Test scope
m/km
-15—+15
Indication error
m/km
±0.2
Power
V
DC12V
Roller brake tester
Item
Parameters
Max. axle load
10000kg
Brake force test scope
0-45000N×2
Measurement accuracy
±(0.075%FS或5%)
Roller diameter
160mm
Roller length
1020mm
Roller center distance
380mm
Rotating speed
51r/min
Voltage
380V
Power
5KW
Speedometer
Item
Parameters
Max. axle load
10000kg
Test scope
0-100km/h
Measurement accuracy
±(2%+1km/h)
Lifting method
Double airbag
Airbag working pressure
0.6-0.8MPa
Roller diameter
Φ190mm
Roller length
1000mm
Roller center distance
430mm
Axle load tester
Item
Parameter
Max. axle load
10000kg
Graduation value
2kg
Indication error
±(0.2%Fs或2%)
Sensor supply voltage
12V
Headlight tester
Item
Parameter
Test scope
0-60000cd
Optical axis offset
上 1º30´ ~ 下 2º30´ 左 2º30´ ~ 右 2º30´
Indication error
±10%
Optical axis offset
±15´,±15´
Item（NO.）
名称（Project）
型号（Type）
备注Mark
1
制动检测台
(brake tester)
CTFZ-10ca
检测汽车制动力的和、差、协调时间、阻滞力等Detect the sum, difference, coordination time, blocking force, etc.
2
称重检测台(axle load tester)
CTZZ-10
检测汽车的每个车轮的重量
Detect the weight of each wheel of the car
3
侧滑检测台(side slip tester)
CTCH-10
检测汽车前轮的侧滑量Detect the amount of side slip of the front wheel of the car
4
速度表检测台(speedometer tester)
CTCS-10
检测汽车车速表的准确度（两驱车）Detecting the accuracy of a car's speedometer (two-wheel drive)
5
悬架台 suspension tester
CTXX-10
Supplied by Carters
6
不透光烟度计(Opacity Meter)-optional
检测非防爆车的不透光度Detect the opacity of non-explosion-proof vehicles
7
前照灯检测仪(electric headlight tester) optional
检测汽车前大灯的光强、光偏度Detect the light intensity and light polarization of automobile headlights
8
尾气分析仪(emission analyzer) optional
检测防爆车的CO和氮氧化物Detection of CO and NOx in explosion-proof vehicles
液控机械举升伸展系统（Hydraulic control hoist system of machinery
CTYX
将检测平台自动折叠，无需人工搬运Automatically fold the inspection platform without manual handling
14
机械检测平台 Mechanical testing platform
CTJT
16锰钢性平台16 manganese steel platform
15
空调房（Air conditioner room）
CTKZ
提供舒适的工作环境Provide a comfortable working environment
16
电脑自动化控制系统（hardware of automatic control system ）
包括：工控机、打印机、软件等。 Including: Worker's accusing of machine, printer, photoelectric switch, etc.
CTTS6.2
信号采集处理Signal acquisition and processing
17
监控布线 Monitoring wiring
18
高亮度LED室外显示屏 High light LED screen (two)
引导引车员驾驶车辆检测
Guide the driver to drive the vehicle detection
19
稳压净化电源等（The steady voltage power and UPS power etc.）
为系统提供稳定的工作电源
Provide stable working power for the system
20
配件及附属器件、易损备用件 Fittings and Other subsidiary devices (amplifying system, etc.)
Based on fast developing vehicle inspection booming situation in different countries, according to road safety standard and regulation, AA4C develops reliable Mobile vehicle test station for vehicles and Motorcycle. The equipment is composed of equipment carrier (flat car), vehicle safety detection equipment, guide plate operation room and electrical control system. It is a mobile detection line that can detect motor vehicle safety performance. It is widely used in motor vehicle management department, motorcycle safety inspection organization, motorcycle manufacturer and repair shop All kinds of instruments are integrated in the sky cabin (mobile station body,) which can be used in the open air, can be carried by carrier car, and can be moved to any destination for on-site detection, so as to facilitate the people and benefit the people
l It can realize multi work station simultaneous detection, which is equivalent to a small mobile detection station, with less investment and small floor area
l The mobile test station is novel, beautiful and durable
l Advanced system of separate controlling, simple structure for easy hardware connection, highly automatic and smart system with high speed and efficiency as well as stable system and strong anti-interference ability
l A few minutes to carry out the mobile station body, plug in the power supply can be immediately online detection, simple and convenient operation
l Flexible network communication function
l Various specifications can be customized according to the needs of users
Technical parameters：
Mobile Station Body：
Max. axle load（kg） 10000；
Applicable wheel base（mm） ＜6000；
Power（V） 380/220.
Standard Configuration：
Roller brake tester；
Vehicle Sideslip Tester；
Vehicle Speedometer Tester；
Vehicle Axle (wheel) Load Tester；
Hydraulic control hoist system of machinery；
Air conditioner room；
hardware of automatic control system ；
software of automatic control system ；
LED Display Screen is equipped to give test process command, showing test message and result；
The steady voltage power and UPS power etc.；
Fittings and Other subsidiary devices；
Auxiliary frame；
Air compressor；
Including: Worker's accusing of machine, printer, photoelectric switch, etc.
Optional Configuration- Etc. (Made To Order) ：
Suspension tester；
Opacimeter；
Head Light Tester；
Emission Testers；
Sound Level Meter；30KVA
Power Generator
Maintenance and servicing:
1. After the product is used for three months, please disassemble the platform panel and add calcium-base lubrication grease to the guide seat with a pressure rod type oil gun to lubricate the guide sleeve and guide pillar. And also check if the fastening bolts of guide seat and oil cylinder etc. components are loose.
2. Please check the oil level in the oil tank of hydraulic station. Add N46 engine oil (old standard is 30# engine oil) if the oil volume is insufficient.
3. In case the oil pipe of hydraulic system is broken and the oil sprays outside, please stop the operation immediately and carry out maintenance. Do not block the broken place with hands. Otherwise the high pressure oil may injure persons.
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