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AA4C automatic roll-over bus washing machine with 2 brushes Jump mirror

  • AA-2LMD
  • AA4C automatic roll-over bus washing machine with 2 brushes Jump mirror

Description

名称

Na

通道式大巴洗车机(七刷)

型号 MOmmModel

AA-7TDMF

AA4C通道式大巴洗车机主要针对大巴车、大客车、大型货柜车、工程车等车辆进行设计的具有智能全自动清洗车辆的功能。适用公交客运系统、物流系统、各种厢式车辆。该设备通过电控(法国施耐德PLC可编程控制器)系统对整套设备进行自动化控制运行。可实现对车辆高效、快捷的连续冲洗、刷洗、风干、洗车污水处理回用(选配)等整套作业。

AA4C tunnel bus washing machine is mainly designed for buses, large buses, large container trucks, engineering vehicles and other vehicles with the function of intelligent full-automatic cleaning. It is applicable to bus passenger transport system, logistics system and various van type vehicles. The equipment is automatically controlled and operated by the electric control (Schneider PLC programmable controller) system. It can realize a complete set of operations such as efficient and fast continuous washing, brushing, air drying, car washing sewage treatment and reuse (optional).

主体框架采用3mm—8mm镀锌钢板,板材通过激光切割加工,精准定位各部件的位置,再通过折弯机折板成型,喷砂、镀锌、喷漆后,通过榫卯拼接组装。整机标准模块化设计、结实不变形。防锈工艺首先磷化镀锌,外部高温汽车烤漆,保证机体超长使用寿命。

The main frame is made of 3mm-8mm galvanized steel plate. The plate is processed by laser cutting to accurately locate the position of each component, and then formed by bending machine. After sandblasting, galvanizing and painting, it is assembled by tenon and mortise. The whole machine is of standard modular design and is solid without deformation. Rust prevention process first need to phosphating and galvanizingt, and external high-temperature automobile baking paint to ensure super long service life.

该机以PLC为控制核心,抗干扰能力强。设计上采用多重保护措施,自动化程度高,可靠性高,操作简单,工作稳定可靠;

The machine takes PLC as the control core and has strong anti-interference ability. Multiple protection measures are adopted in the design, with high automation, high reliability, simple operation and stable and reliable work;

人机界面,智能化触控操作系统,具有多项自主研发声光报警功能,自动生成故障信息,全中文显示,人机对话方便,便于故障的查找和排除,具有自动和手动控制功能;

Human machine interface (HMI), is intelligent touch operation system, with a number of self-developed sound and light alarm functions, automatic generation of fault information, full Chinese display, convenient human-machine dialogue, easy to find and eliminate faults. Besides, it has both automatic and manual control functions;

本机大立刷具有智能避让后视镜的功能,不用担心会绊断后视镜;清洗跟踪式大立刷全方位刷洗前、后保险杠,车辆下斜面无死角,刷净程度100%

The large vertical brush has the function of intelligently avoiding the rearview mirror, no need to worry about tripping the rearview mirror; Clean the front and rear bumpers in an all-round way with the tracking type vertical brush. There is no dead angle on the lower slope of the vehicle, and the brushing degree is 100% clean.

毛刷柱臂是同心连轴垂挂设计,结构更加合理,主轴和法兰特别定制,均比市场同类产品更加粗壮、厚实,绝对不会产生其他厂家出现的毛刷主轴断裂脱落砸车或变形产生的旋摇捶打车体等情况,机器真正做到操作使用100%安全!

The brush column arm is a concentric shaft hanging design, with a more reasonable structure. The main shaft and flange are specially customized, which are stronger and thicker than the similar products in the market. It will never happen that the brush’s main shaft breaks, falls off, smashes the car body or is deformed. The machine really achieves 100% safety in operation!

本机在使用操作过程中,若设备的某个单位独体出现故障,本机可人为控制设定、屏蔽停止故障单位的作业,而不影响机械其他独体单位的正常作业功能,不影响正常的营业,确保用户全天候正常使用。

During the operation of the machine, if a single unit fails, the machine can be manually controlled and set, shield and stop the operation of the fault unit , without affecting the normal operation function of other independent units and normal business, so as to ensure the normal use of users all day.

在安装接线方面采用强弱电分开,信号线采用优质的屏蔽线确保了系统具有较强的抗干扰能力;各电机采用可靠接地,具有过电流,过电压,欠电压,缺相等多项保护功能确保设备及人员的安全;

In terms of installation and wiring, strong and weak electricity are separated, and high-quality shielded wires are used for signal lines to ensure that the system has strong anti-interference ability; Each motor is reliably grounded, and has multiple protection functions such as overcurrent, overvoltage, undervoltage and fault to ensure the safety of equipment and personnel;

系统具备计录洗车数量及累计洗车数量功能,可为用户提供参考。为了用户使用方便整个系统的运行参数可在人机界面(HMI)中进行调整。为了防止非操作人员误操作,本系统设有多级别密码保护功能,设备启动和停止采用多种控制方式,即用触摸屏启停,控制面板上的按钮启停和紧停方式,方便用户操作。

The system has the function of counting , recording the number of car washes and the cumulative number of car washes for user’s reference. For the convenience of users, the operating parameters of the whole system can be adjusted in the human-machine interface (HMI). In order to prevent misoperation by non -operators, the system is equipped with multi-level password protection function. The equipment is started and stopped by various control methods, i.e. by touch screen, or buttons on the control panel and emergency stop mode, easy to operate.


1.2清洗工艺Cleaning process

由司机驾驶车辆慢速驶入通道式大巴洗车机冲洗台,通过自动检测控制,设备自行启动冲洗系统,对被洗车辆采用120L/MIN的超大流量进行强力冲洗。

The driver drives the vehicle slowly into the washing platform of the tunnel bus washing machine. Through automatic detection and control, the equipment automatically starts the washing system to wash the bus with a super large flow of 120L / min.

驾驶员按照洗车台设置的信号指示灯指示,控制车辆的前进和停止。当洗车机满足洗车启动条件,入车信号灯绿灯亮时,车辆慢速驶入,此时,洗车机会自行启动,当车辆慢速前进时,摆臂环绕式无阻碍侧刷从车头清洗并可安全避让后视镜,清洗车身,洗车机采用通道清洗方式对车辆进行清洗。

The driver controls the forward and stop of the vehicle according to the signal indicator set at the car washing station. When the car washing machine meets the starting conditions for car washing and the green light of the entry signal is on, the vehicle will drive in at a slow speed. At this time, the car washing machine will start automatically. When the vehicle is moving forward at a slow speed, the swing arm encircling unobstructed side brush will clean from the front of the vehicle and can safely avoid the rear-view mirror and clean the vehicle body. The bus washing machine will use the tunnel cleaning method to clean the vehicle.

当侧刷清洗完车厢两侧时,摆臂环绕式无阻碍侧刷系统自动清洗车尾。清洗结束后,启动风干系统,风干完成后,车辆驶离洗车线。

When the side brush cleans both sides of the bus, the swing arm surround unobstructed side brush system automatically cleans the rear of the bus. After cleaning, start the air drying system. When air drying finishes, the vehicle will leave the car washing line.

1.3主要功能描述 Main function description

l  具有全自动清洗车头车尾、顶面及两侧外表面的功能,并能自动避让后视镜。

l  It has the function of fully automatic cleaning of the front, rear, top and outer surfaces of both sides, and can automatically avoid the rearview mirror.

l  具有自动清洗和手动控制相结合的清洗功能,可安全避让车辆上的附属物。

l  It has the cleaning function of combining automatic cleaning and manual control, and can safely avoid the accessories on the vehicle.

l  具有各工位手动和点动操作功能。

l   It has manual and inching operation functions of each station.

l  具有完善的系统保护功能,发生故障时系统能够紧急停机,同时进行报警和故障内容显示。

It has perfect system protection function. In case of fault, the system can be shut down in an emergency, and alarm and fault content display can be performed at the same time.

l  具有选择水清洗和加入洗涤剂清洗的功能。

l  It has the function of selecting water for cleaning and adding detergent for cleaning.

l  清洗车辆的水循环使用,以减少洗车的用水量。(注:水循环选购)

l  The water used to wash the vehicle is recycled to reduce the water consumption for washing. (Note: water recycling system is optional)


l  设备具备完善的故障自诊断功能,对系统的状态进行全面的监控和显示报警,并对故障部位和故障类型做出正确判断。

l  The equipment has perfect fault self diagnosis function, comprehensively monitors and displays the status of the system, and makes correct judgment on the fault position and type.

l  设备具备完善的安全保护功能。

l   The equipment has perfect safety protection function.

1.4通道式大巴洗车机设备组成 Equipment Composition

1.4.1电气控制及操作工作台 Electrical control and operation workbench

全机电控系统安装在机架的电控柜里,通过电气操作工作台来实现洗车机的自动控制。控制系统的核心是可编程序控制器,经光电传感器及接近开关的检测,电流传感器控制,实现对刷组、喷水及行走的自动程序。可编程控制器及光电传感器、光电开关、电流传感器等主要电气元件均为进口国际知名品牌,保证全机性能的可靠性。


The electric control system of the whole machine is installed in the electric control cabinet and the automatic control of the bus washing machine is realized through the electric operation workbench. The core of the control system is a programmable controller. Through the detection of photoelectric sensors and proximity switches, and the control of current sensors, the automatic program of brush group, water spraying and walking is realized. The programmable controller, photoelectric sensor, photoelectric switch, current sensor and other main electrical components are imported international famous brands to ensure the reliability of the whole machine performance.

1.4.2整机框架 Overall Frame

洗车机机架选用钢结构框架,喷砂、喷锌及喷塑处理。框架外部采用不锈钢板蒙皮,由左右立柱、底座及顶框四部分组成。

The frame of the whole machine  is made of steel structure and treated with sand blasting, zinc spraying and plastic spraying. The exterior of the frame is covered with stainless steel plate, which is composed of left and right columns, base and top frame.


1.4.3清洗刷 Washing Brush

洗车机配置组合清洗刷: Combined washing brush:

7刷:四支大立刷、两支裙刷,清洗车辆车头、两侧、车尾,顶刷1支;

公司采用的新材质泡棉刷毛,实心无孔、轻柔安全、不伤车漆、不沾泥沙、不吸水、不易缠绕、抗老化、耐磨损。刷管材料均为特制铝合金材质,轻巧坚固耐用。

7 brushes: four large vertical brushes, two skirt brushes, cleaning the front, both sides and rear of the vehicle, and one top brush;


The new material foam bristles adopted are solid, non porous, soft and safe. It will not damage the car paint, not stick to sediment, not absorb water, not wrap easily, anti-aging and wear-resistant. The brush tubes are made of special aluminum alloy, light and durable.

1.4.4风干系统 Drying syetem

AA4C  型固定风干系统,大功率固定侧风x6,单机功率达到5.5kw,安全性更高,近距离强劲吹干车体表面,风干效果达90%左右。

AA4C S Q-type fixed air drying system, high-power fixed crosswind X6, single machine power up to 5.5kW, higher safety, strong air drying on the surface of the car body in close distance.  The air drying effect is about 90%.


1.4.5挡水设施 Water retaining facilities

洗车机的结构框架装有挡水屏,挡水板采用不锈钢骨架外封新型耐力板制成,既美观又坚固。

The structural frame of the bus washing machine is equipped with a water retaining plate, which is made of stainless steel skeleton and a new type of endurance plate, beautiful and solid.

1.4.6水供给系统 Water supply system

供水装置由清水和回用水系统组成,包括水泵、管路、阀门等。

当车辆清洗行驶到清洗尾部的时候,前方提示尾部正在清洗中,停留时间5-8秒中,绿灯闪烁文字提示请前行,车辆方可缓慢离开(为保证车辆尾部能够清洗干净)。


The water supply device is composed of clean water and recycled water system, including water pump, pipeline, valve, etc.


When  cleaning the rear of the bus, the front will prompt that the rear is being cleaned. After 5-8 seconds, the green light will flash and the text will prompt "please move forward" , then the vehicle can leave slowly .(to ensure that the rear of the vehicle can be cleaned)


1.5通道式大巴洗车机主要技术参数 Parameters

型号 Model

AA-7TDMF

适用车型 Applicable models:

各种类型的巴士车辆 Various types of bus vehicles

洗车尺寸 Washing bus size

不限×≤3×≤4 No limitation*≤3*≤4(L*W*H)

机器尺寸 Machine size

15m ×5m×5.3m 15M*5M*5.3M (L*W*H)

设备功率 Power needed

45KW

大立刷 Big vertical brush

4 4 pcs

裙刷 Skirt Brush

2 2pcs

顶刷 Top brush

1 2pcs

风干系统 Drying blowers

5.5kw*6

清洗能力 Washing capacity

23分钟/ 2-3min/vehicle

电源功率 Power supply

380V 50Hz

耗电量 Power consumption

0.5/ 0.5 kwh/bus

使用水量 Water consumption

150L—200L/ 150L—200L/bus

空气压力 Air pressure

0.7Mpa

清洗选择 Washing mode

普通水洗、洗涤剂 Standard washing, Detergent

操作方式 Operation mode

自动控制、手动控制 Automatic control, manual control

污水循环设备(选配) Water recycling system (Optional )

用电功率 Power needed

1.5KW

污水回收率 Recycling rate

回收率90%10L-15L/单台车辆耗水量

Recycling rate 90%, 10L-15L / vehicle water consumption

工作温度 Working temperrature

0-50°C

污水入口管径

Waste water inlet pipe diameter

镀锌50mm Galvanized 50mm

1.6通道式大巴洗车机主要配置清单


Configuration sheet

Description

Model No.

Brand

光电开关

Photoelectric switch

S18E

美国邦纳 Bonner, USA

接近开关

Proximity switch

E2E—X10ME1

德国倍加福

Beijiafu, Germany

交流接触器 AC contactor

LC1-D0910

法国施耐德

Schneider, France

热继电器

Thermal relay

LR2-D1310

法国施耐德

Schneider, France

二位五通电磁阀

Two position five way solenoid valve

T180-4E1

台湾亚德客

AirTAC

水路电磁阀

Waterway solenoid valve

E107

台湾亚德客

AirTAC

气缸

Cylinder

φ63×250

台湾亚德客

AirTAC

洗车水泵

Washing pump

ISG50-200B

浙江南元

Zhejiang Nanyuan

洗涤毛刷

Brushes

P45

台湾汉强

Taiwan hanqiang

减速机

Reducer

WJ系列

天杭

Tianhang

防水洗刷电机

Waterproof washing motor

0.75kw

上海德东

Shanghai Dedong

触摸显示屏

Touch screen

HM1GXU3500

法国施耐德

Schneider, France

断路器

Circuit breaker

C63

法国施耐德

Schneider, France

开关电源 Switch Power

300-150W

台湾明纬

Taiwan Mingwei

按钮

Button

Cckai

法国施耐德

Schneider, France

组合继电器

Combination relay

DCAK4

法国施耐德

Schneider, France

电线

Wires

航空高柔电线

Aviation high flexible wire

航空专用

Special for aviation



1.7实际场地安装图片 Installation picture









车机外框结构工艺说明 Frame structure introduction

AA4C洗车设备主体框架采用3毫米以上加厚优质钢板,板材通过激光切割加工,精准定位各部件的位置,再通过折弯机折板成型,喷砂、镀锌、喷漆后,通过榫卯拼接组装。整机标准模块化设计、结实永不变形;防锈工艺首先磷化镀锌,外部高温汽车烤漆,绝对保证机体超长使用寿命。

The main frame of AA4C bus washing equipment is made of high-quality steel plate with a thickness of more than 3mm. The plate is processed by laser cutting to accurately locate the position of each component, and then formed by bending machine. After sandblasting, galvanizing and painting, it is assembled by mortise and mortise. Standard modular design of the whole machine makes it solid and never deformed; The rust prevention process is phosphating and galvanizing firstly, and the external high-temperature automobile baking paint, which absolutely guarantees the super long service life of the body.

独特的钢板加工工艺采用高精度大型数控激光切割设备保证了每一个零件的精

度。

The unique steel plate processing technology adopts high-precision large-scale CNC laser cutting equipment to ensure the accuracy of each part.







将每一块钢板都采用榫卯结构拼装,保证每个工件误差不会超过0.1 毫米.

Each steel plate is assembled with tenon and mortise structure to ensure that the error of each workpiece will not exceed 0.1mm






对于每一块钢板的造型和所承受力矩我们都做到精确计算


We make accurate calculation for the shape of each steel plate and the moment it bears.

设备整体结构热镀锌工艺介绍:

Hot galvanizing process introduction

板材需要进行喷砂除锈喷锌抗氧化喷防锈底漆喷面漆工艺

防腐标准符合中华人民共和国国家标准GB/T19355-2016检验标准,板材达10级水平、型材达10级水平,防腐年限10年。

The plate shall be subject to the process of "sand blasting rust removal → zinc spraying oxidation resistance rust prevention primer spraying finish painting".

The anti-corrosion standard complies with the national standard GB / t19355-2016 of the people's Republic of China. The plate reaches level 10 and the profile reaches level 10. The anti-corrosion period is 10 years.










Upright brush Skirt brush






l  进口品质特殊的泡棉材质毛刷,实心无孔、轻柔安全、不伤车漆、不沾泥沙、不吸水、不易缠绕、抗老化、耐磨损。刷管材料均为特制铝合金材质,轻巧坚固耐用。光电自动检测车身不同的流线造型,调节最佳力度清洗所有部位,车身和轮胎部位分别用软、硬两种不同柔度的刷毛分布配置,完全包裹式清洗,既保证不伤车漆,又能把轮毂等容易存积污垢的部位彻底清洗干净。

 The imported foam brush with special quality, solid, non porous, soft and safe, no damage to vehicle paint, no sediment, no water absorption, no winding, anti-aging and wear-resistant. The brush tubes are made of special aluminum alloy, light and durable. Photoelectricity automatically detects different streamline shapes of the bus body, and adjusts the best force to clean all parts. The body and tire parts are respectively configured with soft and hard bristles with different flexibility, and are completely wrapped. Thus, the paint is not damaged and  thoroughly clean the hub and other parts that are easy to accumulate dirt.


l  特殊的泡棉材质完全避免了泥沙划伤车漆的现象,高压水首先对全车身进行预冲洗,毛刷随后启动,清洗过程中由于旋转的惯性离心力以及水流的流动,泥沙在其双重作用下被甩出,根本无法在毛刷表面粘附,并且清洗喷头固定对着毛刷持续喷射净水,毛刷每转动一 圈又都得到彻底的冲洗,以此达到不伤车的效果。

l  The special foam material completely avoids the phenomenon of mud scratching the car paint. Firstly, the high-pressure water will  pre washe the whole car body , then brushes start. During the cleaning process, due to the inertial centrifugal force of rotation and the flow of water, the mud is thrown out under its dual action, and it is impossible to adhere to the brush surface. Moreover, the cleaning nozzle is fixed to the brush to continuously spray clean water, and the brush is thoroughly washed every time it rotates. So it will not damage the bus body.

l  公司采用的新材质泡棉刷毛,使用年限比普通国产毛刷长五倍寿命,基本无需更换;特殊的泡棉刷毛使用寿命可达40W台次,若每天洗100辆车,一年36500次,寿命长达10年以上,一般来说洗车量越多,毛刷只会出现色泽暗淡的情况,而不会损毁。


The new material foam bristles have a service life five times longer than that of ordinary domestic bristles, and basically no need to be replaced; The service life of special foam bristles can reach 40W times. If 100 cars are washed every day, 36500 times a year . The service life is over 10 years. Generally speaking, the more buses are washed, the brush will only appear dim color, but not damaged.



Installation Site Dimension



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