AA4C通道式大巴洗车机主要针对大巴车、大客车、大型货柜车、工程车等车辆进行设计的具有智能全自动清洗车辆的功能。适用公交客运系统、物流系统、各种厢式车辆。该设备通过电控(法国施耐德PLC可编程控制器)系统对整套设备进行自动化控制运行。可实现对车辆高效、快捷的连续冲洗、刷洗、风干、洗车污水处理回用(选配)等整套作业。
AA4C tunnel
bus washing machine is mainly designed for buses, large buses, large
container trucks, engineering vehicles and other vehicles with the function
of intelligent full-automatic cleaning. It is applicable to bus passenger
transport system, logistics system and various van type vehicles. The
equipment is automatically controlled and operated by the electric control
(Schneider PLC programmable controller) system. It can realize a complete set
of operations such as efficient and fast continuous washing, brushing, air
drying, car washing sewage treatment and reuse (optional).
主体框架采用3mm—8mm镀锌钢板,板材通过激光切割加工,精准定位各部件的位置,再通过折弯机折板成型,喷砂、镀锌、喷漆后,通过榫卯拼接组装。整机标准模块化设计、结实不变形。防锈工艺首先磷化镀锌,外部高温汽车烤漆,保证机体超长使用寿命。
The main
frame is made of 3mm-8mm galvanized steel plate. The plate is processed by
laser cutting to accurately locate the position of each component, and then
formed by bending machine. After sandblasting, galvanizing and painting, it
is assembled by tenon and mortise. The whole machine is of standard modular
design and is solid without deformation. Rust prevention process first need
to phosphating and galvanizingt, and
external high-temperature automobile baking paint to ensure super long
service life.
该机以PLC为控制核心,抗干扰能力强。设计上采用多重保护措施,自动化程度高,可靠性高,操作简单,工作稳定可靠;
The
machine takes PLC as the control core and has strong anti-interference
ability. Multiple protection measures are adopted in the design, with high
automation, high reliability, simple operation and stable and reliable work;
人机界面,智能化触控操作系统,具有多项自主研发声光报警功能,自动生成故障信息,全中文显示,人机对话方便,便于故障的查找和排除,具有自动和手动控制功能;
Human machine interface (HMI), is intelligent
touch operation system, with a number of self-developed sound and light alarm
functions, automatic generation of fault information, full Chinese display,
convenient human-machine dialogue, easy to find and eliminate faults.
Besides, it has both automatic and manual control functions;
本机大立刷具有智能避让后视镜的功能,不用担心会绊断后视镜;清洗跟踪式大立刷全方位刷洗前、后保险杠,车辆下斜面无死角,刷净程度100%。
The
large vertical brush has the function of intelligently avoiding the rearview
mirror, no need to worry about tripping the rearview mirror; Clean the front
and rear bumpers in an all-round way with the tracking type vertical brush.
There is no dead angle on the lower slope of the vehicle, and the brushing
degree is 100% clean.
毛刷柱臂是同心连轴垂挂设计,结构更加合理,主轴和法兰特别定制,均比市场同类产品更加粗壮、厚实,绝对不会产生其他厂家出现的毛刷主轴断裂脱落砸车或变形产生的旋摇捶打车体等情况,机器真正做到操作使用100%安全!
The
brush column arm is a concentric shaft hanging design, with a more reasonable
structure. The main shaft and flange are specially customized, which are
stronger and thicker than the similar products in the market. It will never
happen that the brush’s main shaft breaks, falls off, smashes the car body or
is deformed. The machine really achieves 100% safety in operation!
本机在使用操作过程中,若设备的某个单位独体出现故障,本机可人为控制设定、屏蔽停止故障单位的作业,而不影响机械其他独体单位的正常作业功能,不影响正常的营业,确保用户全天候正常使用。
During the
operation of the machine, if a single unit fails, the machine can be manually
controlled and set, shield and stop the operation of the fault unit , without
affecting the normal operation function of other independent units and normal
business, so as to ensure the normal use of users all day.
在安装接线方面采用强弱电分开,信号线采用优质的屏蔽线确保了系统具有较强的抗干扰能力;各电机采用可靠接地,具有过电流,过电压,欠电压,缺相等多项保护功能确保设备及人员的安全;
In terms
of installation and wiring, strong and weak electricity are separated, and
high-quality shielded wires are used for signal lines to ensure that the
system has strong anti-interference ability; Each motor is reliably grounded,
and has multiple protection functions such as overcurrent, overvoltage,
undervoltage and fault to ensure the safety of equipment and personnel;
系统具备计录洗车数量及累计洗车数量功能,可为用户提供参考。为了用户使用方便整个系统的运行参数可在人机界面(HMI)中进行调整。为了防止非操作人员误操作,本系统设有多级别密码保护功能,设备启动和停止采用多种控制方式,即用触摸屏启停,控制面板上的按钮启停和紧停方式,方便用户操作。
The
system has the function of counting , recording the number of car washes and
the cumulative number of car washes for user’s reference. For the convenience
of users, the operating parameters of the whole system can be adjusted in the
human-machine interface (HMI). In order to prevent misoperation by non -operators,
the system is equipped with multi-level password protection function. The
equipment is started and stopped by various control methods, i.e. by touch
screen, or buttons on the control panel
and emergency stop mode, easy to operate.
1.2清洗工艺Cleaning process
由司机驾驶车辆慢速驶入通道式大巴洗车机冲洗台,通过自动检测控制,设备自行启动冲洗系统,对被洗车辆采用120L/MIN的超大流量进行强力冲洗。
The driver
drives the vehicle slowly into the washing platform of the tunnel bus washing
machine. Through automatic detection and control, the equipment automatically
starts the washing system to wash the bus with a super large flow of 120L /
min.
驾驶员按照洗车台设置的信号指示灯指示,控制车辆的前进和停止。当洗车机满足洗车启动条件,入车信号灯绿灯亮时,车辆慢速驶入,此时,洗车机会自行启动,当车辆慢速前进时,摆臂环绕式无阻碍侧刷从车头清洗并可安全避让后视镜,清洗车身,洗车机采用通道清洗方式对车辆进行清洗。
The driver
controls the forward and stop of the vehicle according to the signal indicator
set at the car washing station. When the car washing machine meets the starting
conditions for car washing and the green light of the entry signal is on, the
vehicle will drive in at a slow speed. At this time, the car washing machine
will start automatically. When the vehicle is moving forward at a slow speed,
the swing arm encircling unobstructed side brush will clean from the front of
the vehicle and can safely avoid the rear-view mirror and clean the vehicle
body. The bus washing machine will use the tunnel cleaning method to clean the
vehicle.
当侧刷清洗完车厢两侧时,摆臂环绕式无阻碍侧刷系统自动清洗车尾。清洗结束后,启动风干系统,风干完成后,车辆驶离洗车线。
When the
side brush cleans both sides of the bus, the swing arm surround unobstructed
side brush system automatically cleans the rear of the bus. After cleaning, start
the air drying system. When air drying finishes, the vehicle will leave the car
washing line.
1.3主要功能描述 Main
function description
l 具有全自动清洗车头车尾、顶面及两侧外表面的功能,并能自动避让后视镜。
l It has the function of fully automatic cleaning of the
front, rear, top and outer surfaces of both sides, and can automatically avoid
the rearview mirror.
l 具有自动清洗和手动控制相结合的清洗功能,可安全避让车辆上的附属物。
l It has the cleaning function of combining automatic
cleaning and manual control, and can safely avoid the accessories on the
vehicle.
l 具有各工位手动和点动操作功能。
l It has manual and inching operation functions of each
station.
l 具有完善的系统保护功能,发生故障时系统能够紧急停机,同时进行报警和故障内容显示。
It
has perfect system protection function. In case of fault, the system can be
shut down in an emergency, and alarm and fault content display can be performed
at the same time.
l 具有选择水清洗和加入洗涤剂清洗的功能。
l It has the function of selecting water for cleaning and
adding detergent for cleaning.
l 清洗车辆的水循环使用,以减少洗车的用水量。(注:水循环选购)
l The water used to wash the vehicle is recycled to reduce
the water consumption for washing. (Note: water recycling system is optional)
l 设备具备完善的故障自诊断功能,对系统的状态进行全面的监控和显示报警,并对故障部位和故障类型做出正确判断。
l The equipment has perfect fault self diagnosis function,
comprehensively monitors and displays the status of the system, and makes
correct judgment on the fault position and type.
l 设备具备完善的安全保护功能。
l The equipment has perfect safety protection function.
1.4通道式大巴洗车机设备组成 Equipment Composition
1.4.1电气控制及操作工作台 Electrical
control and operation workbench
全机电控系统安装在机架的电控柜里,通过电气操作工作台来实现洗车机的自动控制。控制系统的核心是可编程序控制器,经光电传感器及接近开关的检测,电流传感器控制,实现对刷组、喷水及行走的自动程序。可编程控制器及光电传感器、光电开关、电流传感器等主要电气元件均为进口国际知名品牌,保证全机性能的可靠性。
The electric
control system of the whole machine is installed in the electric control
cabinet and the automatic control of the bus washing machine is realized
through the electric operation workbench. The core of the control system is a
programmable controller. Through the detection of photoelectric sensors and
proximity switches, and the control of current sensors, the automatic program
of brush group, water spraying and walking is realized. The programmable
controller, photoelectric sensor, photoelectric switch, current sensor and
other main electrical components are imported international famous brands to
ensure the reliability of the whole machine performance.
1.4.2整机框架 Overall
Frame
洗车机机架选用钢结构框架,喷砂、喷锌及喷塑处理。框架外部采用不锈钢板蒙皮,由左右立柱、底座及顶框四部分组成。
The frame
of the whole machine is made of steel
structure and treated with sand blasting, zinc spraying and plastic spraying.
The exterior of the frame is covered with stainless steel plate, which is composed
of left and right columns, base and top frame.
1.4.3清洗刷 Washing Brush
洗车机配置组合清洗刷: Combined washing brush:
7刷:四支大立刷、两支裙刷,清洗车辆车头、两侧、车尾,顶刷1支;
公司采用的新材质泡棉刷毛,实心无孔、轻柔安全、不伤车漆、不沾泥沙、不吸水、不易缠绕、抗老化、耐磨损。刷管材料均为特制铝合金材质,轻巧坚固耐用。
7 brushes: four large vertical brushes, two
skirt brushes, cleaning the front, both sides and rear of the vehicle, and one
top brush;
The
new material foam bristles adopted are solid, non porous, soft and safe. It
will not damage the car paint, not stick to sediment, not absorb water, not
wrap easily, anti-aging and wear-resistant. The brush tubes are made of special
aluminum alloy, light and durable.
1.4.4风干系统 Drying syetem
AA4C 型固定风干系统,大功率固定侧风x6,单机功率达到5.5kw,安全性更高,近距离强劲吹干车体表面,风干效果达90%左右。
AA4C S
Q-type fixed air drying system, high-power fixed crosswind X6, single machine
power up to 5.5kW, higher safety, strong air drying on the surface of the car
body in close distance. The air drying
effect is about 90%.
1.4.5挡水设施 Water retaining facilities
洗车机的结构框架装有挡水屏,挡水板采用不锈钢骨架外封新型耐力板制成,既美观又坚固。
The
structural frame of the bus washing machine is equipped with a water retaining
plate, which is made of stainless steel skeleton and a new type of endurance
plate, beautiful and solid.
1.4.6水供给系统 Water supply system
供水装置由清水和回用水系统组成,包括水泵、管路、阀门等。
当车辆清洗行驶到清洗尾部的时候,前方提示尾部正在清洗中,停留时间5-8秒中,绿灯闪烁文字提示请前行,车辆方可缓慢离开(为保证车辆尾部能够清洗干净)。
The water
supply device is composed of clean water and recycled water system, including
water pump, pipeline, valve, etc.
When cleaning the rear of the bus, the front will
prompt that the rear is being cleaned. After 5-8 seconds, the green light will
flash and the text will prompt "please move forward" , then the
vehicle can leave slowly .(to ensure that the rear of the vehicle can be
cleaned)
1.5通道式大巴洗车机主要技术参数 Parameters
型号 Model
|
AA-7TDMF
|
适用车型 Applicable models:
|
各种类型的巴士车辆 Various types of bus vehicles
|
洗车尺寸 Washing bus size
|
长≤不限×宽≤3×高≤4 No
limitation*≤3*≤4(L*W*H)
|
机器尺寸 Machine size
|
长15m
×宽5m×高5.3m 15M*5M*5.3M (L*W*H)
|
设备功率 Power needed
|
45KW
|
大立刷 Big vertical brush
|
4支 4 pcs
|
裙刷 Skirt Brush
|
2支 2pcs
|
顶刷 Top brush
|
1支 2pcs
|
风干系统 Drying blowers
|
5.5kw*6
|
清洗能力 Washing capacity
|
2~3分钟/辆 2-3min/vehicle
|
电源功率 Power supply
|
380V 50Hz
|
耗电量 Power consumption
|
0.5度/辆 0.5 kwh/bus
|
使用水量 Water consumption
|
150L—200L/辆 150L—200L/bus
|
空气压力 Air pressure
|
0.7Mpa
|
清洗选择 Washing mode
|
普通水洗、洗涤剂 Standard washing, Detergent
|
操作方式 Operation mode
|
自动控制、手动控制 Automatic control, manual
control
|
污水循环设备(选配) Water recycling system (Optional )
|
用电功率 Power needed
|
1.5KW
|
污水回收率 Recycling rate
|
回收率90%,10L-15L/单台车辆耗水量
Recycling
rate 90%, 10L-15L / vehicle water consumption
|
工作温度 Working temperrature
|
0-50°C
|
污水入口管径
Waste
water inlet pipe diameter
|
镀锌50mm Galvanized
50mm
|
|
|
|
1.6通道式大巴洗车机主要配置清单
Configuration
sheet
名 称 Description
|
型 号 Model No.
|
品 牌 Brand
|
光电开关
Photoelectric
switch
|
S18E
|
美国邦纳 Bonner, USA
|
接近开关
Proximity switch
|
E2E—X10ME1
|
德国倍加福
Beijiafu,
Germany
|
交流接触器 AC contactor
|
LC1-D0910
|
法国施耐德
Schneider,
France
|
热继电器
Thermal
relay
|
LR2-D1310
|
法国施耐德
Schneider,
France
|
二位五通电磁阀
Two
position five way solenoid valve
|
T180-4E1
|
台湾亚德客
AirTAC
|
水路电磁阀
Waterway
solenoid valve
|
E107
|
台湾亚德客
AirTAC
|
气缸
Cylinder
|
φ63×250
|
台湾亚德客
AirTAC
|
洗车水泵
Washing
pump
|
ISG50-200B
|
浙江南元
Zhejiang
Nanyuan
|
洗涤毛刷
Brushes
|
P45
|
台湾汉强
Taiwan
hanqiang
|
减速机
Reducer
|
WJ系列
|
天杭
Tianhang
|
防水洗刷电机
Waterproof
washing motor
|
0.75kw
|
上海德东
Shanghai
Dedong
|
触摸显示屏
Touch
screen
|
HM1GXU3500
|
法国施耐德
Schneider,
France
|
断路器
Circuit
breaker
|
C63
|
法国施耐德
Schneider,
France
|
开关电源 Switch
Power
|
300-150W
|
台湾明纬
Taiwan
Mingwei
|
按钮
Button
|
Cckai
|
法国施耐德
Schneider,
France
|
组合继电器
Combination
relay
|
DCAK4组
|
法国施耐德
Schneider,
France
|
电线
Wires
|
航空高柔电线
Aviation
high flexible wire
|
航空专用
Special
for aviation
|
1.7实际场地安装图片 Installation picture
车机外框结构工艺说明 Frame structure introduction
AA4C洗车设备主体框架采用3毫米以上加厚优质钢板,板材通过激光切割加工,精准定位各部件的位置,再通过折弯机折板成型,喷砂、镀锌、喷漆后,通过榫卯拼接组装。整机标准模块化设计、结实永不变形;防锈工艺首先磷化镀锌,外部高温汽车烤漆,绝对保证机体超长使用寿命。
The
main frame of AA4C bus washing equipment is made of high-quality steel plate
with a thickness of more than 3mm. The plate is processed by laser cutting to
accurately locate the position of each component, and then formed by bending
machine. After sandblasting, galvanizing and painting, it is assembled by
mortise and mortise. Standard modular design of the whole machine makes it solid
and never deformed; The rust prevention process is phosphating and galvanizing
firstly, and the external high-temperature automobile baking paint, which
absolutely guarantees the super long service life of the body.
独特的钢板加工工艺采用高精度大型数控激光切割设备保证了每一个零件的精
度。
The
unique steel plate processing technology adopts high-precision large-scale CNC
laser cutting equipment to ensure the accuracy of each part.
将每一块钢板都采用榫卯结构拼装,保证每个工件误差不会超过0.1 毫米.
Each
steel plate is assembled with tenon and mortise structure to ensure that the
error of each workpiece will not exceed 0.1mm
对于每一块钢板的造型和所承受力矩我们都做到精确计算
We
make accurate calculation for the shape of each steel plate and the moment it
bears.
设备整体结构热镀锌工艺介绍:
Hot
galvanizing process introduction
板材需要进行“喷砂除锈→喷锌抗氧化→喷防锈底漆→喷面漆”工艺。
防腐标准符合中华人民共和国国家标准GB/T19355-2016检验标准,板材达10级水平、型材达10级水平,防腐年限10年。
The
plate shall be subject to the process of "sand blasting rust removal → zinc spraying oxidation resistance → rust
prevention primer spraying → finish painting".
The
anti-corrosion standard complies with the national standard GB / t19355-2016 of
the people's Republic of China. The plate reaches level 10 and the profile
reaches level 10. The anti-corrosion period is 10 years.
Upright
brush Skirt
brush
l 进口品质特殊的泡棉材质毛刷,实心无孔、轻柔安全、不伤车漆、不沾泥沙、不吸水、不易缠绕、抗老化、耐磨损。刷管材料均为特制铝合金材质,轻巧坚固耐用。光电自动检测车身不同的流线造型,调节最佳力度清洗所有部位,车身和轮胎部位分别用软、硬两种不同柔度的刷毛分布配置,完全包裹式清洗,既保证不伤车漆,又能把轮毂等容易存积污垢的部位彻底清洗干净。
The imported foam brush with special quality, solid, non porous, soft and safe,
no damage to vehicle paint, no sediment, no water absorption, no winding,
anti-aging and wear-resistant. The brush tubes are made of special aluminum
alloy, light and durable. Photoelectricity automatically detects different
streamline shapes of the bus body, and adjusts the best force to clean all
parts. The body and tire parts are respectively configured with soft and hard
bristles with different flexibility, and are completely wrapped. Thus, the
paint is not damaged and thoroughly
clean the hub and other parts that are easy to accumulate dirt.
l 特殊的泡棉材质完全避免了泥沙划伤车漆的现象,高压水首先对全车身进行预冲洗,毛刷随后启动,清洗过程中由于旋转的惯性离心力以及水流的流动,泥沙在其双重作用下被甩出,根本无法在毛刷表面粘附,并且清洗喷头固定对着毛刷持续喷射净水,毛刷每转动一
圈又都得到彻底的冲洗,以此达到不伤车的效果。
l The special foam material completely avoids the
phenomenon of mud scratching the car paint. Firstly, the high-pressure water will
pre washe the whole car body , then
brushes start. During the cleaning process, due to the inertial centrifugal
force of rotation and the flow of water, the mud is thrown out under its dual
action, and it is impossible to adhere to the brush surface. Moreover, the
cleaning nozzle is fixed to the brush to continuously spray clean water, and
the brush is thoroughly washed every time it rotates. So it will not damage the
bus body.
l 公司采用的新材质泡棉刷毛,使用年限比普通国产毛刷长五倍寿命,基本无需更换;特殊的泡棉刷毛使用寿命可达40W台次,若每天洗100辆车,一年36500次,寿命长达10年以上,一般来说洗车量越多,毛刷只会出现色泽暗淡的情况,而不会损毁。
The
new material foam bristles have a service life five times longer than that of
ordinary domestic bristles, and basically no need to be replaced; The service
life of special foam bristles can reach 40W times. If 100 cars are washed every
day, 36500 times a year . The service life is over 10 years. Generally
speaking, the more buses are washed, the brush will only appear dim color, but not
damaged.
Installation
Site Dimension
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